One word characterizes the progress in the knife industry: innovation. Innovation has helped knife manufacturers find ways to make a better quality product for less money. “The quality in manufacturing and the product itself has changed pretty dramatically,” says Tony Aliffi, vice president of sales and marketing at Boker USA. “What’s happened is that the manufacturing process has improved and the steel has improved in the knives themselves, so now the steel that we use is more durable, resilient and less corrosive. The performance and function have improved dramatically.” There are also more choices, Aliffi says. “You have a variety of different choices of steel now and there is machinery that we now use to manufacture and make the blades, the handles and components, so we can do a lot more with the knife to provide a good quality product for an affordable price.”
The way that a knife was made previously by some manufacturers, says Aliffi, is that they would have to take a piece of steel and heat it up—almost to a point where it was soft—and hammer it or shape it by hand. Today cutlery companies use a machine to stamp the blade or cut out the steel. “It just depends on what process people are using, but that’s one way technology has changed the knife,” he says.
Innovation in the product also includes additions to the knife category in general. “Knives with glassbreakers have become increasingly popular in the last couple years of law enforcement,” says Zero Tolerance (ZT) Knives’ Regional Sales Manager Brandon Bacon. “It’s a feature that can, and has, saved lives. Glassbreakers are great for emergency situations,” he says, “such as when a victim is trapped in a wrecked vehicle, or if a child is overheating in an abandoned car. Officers are increasingly looking for effective ways to handle such situations. Glassbreakers are an effective option.”
Boker USA’s Aliffi agrees. “The additions of glass breakers and seat belt cutters to the knife category, as well as the improvements in the quality of those components, has increased the use of the product for law enforcement.”
The innovation in the way knives are made has also led to a more affordable price for law enforcement officers. “As you look at the price points across the board, some in law enforcement will pay $300 for a knife and then there are those who will pay $100 or less,” says Aliffi. “Of course, it depends if they have a department that allows them an allotment of money to purchase a knife, but I think a lot of knives are paid for by the officer.”
When it comes to creating new knives and building on industry staples, Lindsey Phelps, brand manager, licensed products at CRKT says innovation is key. “[The knife industry] staples will always be there because customers will always want the standard, but consumers will also always want the next best thing. In law enforcement there are younger officers coming on board with their own wants and needs.”
Today’s needed features
If an officer is carrying a tool that he or she is betting their life on, it should be the best tool possible, says Thomas Benge, former sergeant and current master trainer with Cutting Edge Training. So, what should law enforcement officers be looking for in a knife? There are a few factors he believes all knives today should have. “Every duty knife should be a knife that you can open and close with one hand,” he says. “You want a knife that is actually durable, so a fixed blade is great because the metal is all one piece. When you start talking about a folder, where it opens and closes, there is potentially a stress point so we want a knife with little side to side wobble in the blade.”
Once the knife is open, however, it has to perform for a long time, says ZT’s Bacon. “This means that the blade must use hard steel that doesn’t need to be sharpened often and won’t break easily,” he says. “All of our ZTs are fit with premium, long-lasting blade steel. Officers need this cutting power for a variety of tasks.” He notes that knives with ball-bearing opening systems continue to be the latest trend he’s seeing. “They give you the ease of opening a knife without the resistance to closing the knife like an assisted opening knife.”